The brand new Leica Absolute Tracker ATS800 delivers correct measurement of key options from a distance, utilizing direct scanning to fulfill the calls for of low-tolerance inspection and alignment in aerospace and different large-scale manufacturing sectors.
PRESS RELEASE – Hexagon’s Manufacturing Intelligence division has introduced a brand new expertise to scale back high quality inspection delays in large-scale manufacturing operations. Combining laser monitoring with laser radar performance, it allows producers to measure detailed options and meet tight meeting tolerances from tens of metres away. Constructed on established measurement and positioning expertise, the Leica Absolute Tracker ATS800 gives vital productiveness enhancements in large-scale half manufacturing and meeting operations by safely and quickly measuring essential options and minimising frequent manufacturing bottlenecks.
The brand new system allows producers to precisely measure high quality edges and options throughout massive volumes with unparalleled measurement course of productiveness from a handy standoff distance. Whether or not used to examine massive aerospace or automotive buildings, ship sections or wind turbine parts, there is no such thing as a want for operators or robots to be in shut proximity to the half being measured. This avoids unreliable measurements and issues of safety and gives vital time financial savings.
By combining direct scanning and reflector monitoring capabilities, the brand new system replaces two items of {hardware} with a single gadget. Utilizing Hexagon’s patented PowerLock expertise, the ATS800 robotically and instantly “locks on” to a set reflector and tracks its actions in actual time, offering an absolute place reference. The power to measure goal reflectors additionally tremendously simplifies robotic automation processes, offering exact place referencing inside a wider coordinate system when the tracker is mounted on a linear rail or an autonomous cell robotic (AMR).
With its capacity to carry out high-precision measurements of intricate geometries and sophisticated surfaces from a secure distance, the ATS800 can be a flexible measurement software for speedy inspection in varied industries and purposes.
An plane fuselage may be shortly inspected alongside manufacturing with out bringing goal reflectors to the half, decreasing complete inspection time from hours to minutes. Utilizing a number of units or an AMR, a number of fuselage sections or panels may be batch inspected in a single day, additional decreasing inspection time and avoiding disruption throughout shifts.
Guided meeting processes that require up-to-date digital measurements throughout 3D meeting and mating operations can be streamlined utilizing the ATS800’s distinctive simultaneous monitoring functionality. It gives metrology-grade steering accuracy to assist specialists align and troubleshoot points in actual time with out stopping to recalibrate and remeasure.
The gadget’s correct high-speed measurement of holes, fastenings and edges can sustain with high-volume automotive manufacturing – robotically inspecting essential options inside seconds with out interruption or the danger of robotic collision.
Many inaccessible options such because the holes that make up the bolt sample – essential for the alignment and fastening of giant wind turbine sections or industrial pipework – may be measured reliably and safely within the manufacturing facility.
Pirmin Bitzi, Normal Supervisor for Transportable Measuring Gadgets at Hexagon, commented: “Industries like aerospace and shipbuilding are making massive buildings the place scale and element are equally essential. We’re excited to supply producers a system that delivers modern capabilities to measure intricate options with much less disruption on the coronary heart of manufacturing and all through the essential phases of meeting.”
Andreas Werner, CTO at Hexagon’s Manufacturing Intelligence division, added: “This laser tracker is a testomony to our dedication to work with our clients very intently and develop merchandise that deal with core market wants. Complementing our laser scanning programs, the extremely transportable ATS800 can lower handbook processes from hours to minutes and help the technology of a digital twin. Furthermore, it may be used on our clients’ most well-liked AMR or robotic programs to fast-track ‘push button’ automated inspection with confidence throughout the shopfloor.”
Till just lately, robotic automation has been restricted by the supporting cabling and huge management cupboards that forestall AMR use and complicate robotic deployment in large-scale manufacturing. The ATS800 is IP54 rated, may be operated utterly wirelessly, and is very transportable as a result of it integrates all programs and electronics right into a single light-weight tracker unit with a small management field that may be securely mounted to and built-in with frequent robotic management programs.
This new expertise is predicated on Hexagon’s established platform of Absolute Trackers, extending its profitable ATS household that now consists of each the prevailing ATS600 and the brand new ATS800. Prospects will be capable of interchange equipment like batteries, tripods and reflectors as required throughout their present set up base as their wants change. Designed to plug into buyer’s present workflows, the ATS household helps Hexagon’s complete software program growth kits, offering open help for integration inside third-party handbook and automatic options.
The brand new Leica Absolute Tracker ATS800 can be made accessible to international clients in 2025. Discover out extra at. https://go.manufacturing.hexagon.com/ats800-imts/
